Here is an innovative project to improve the working conditions of operators while optimising the management of production lines.

The main objective of this project was to eliminate the laborious tasks associated with the handling of plugs for operators, thus freeing up time to concentrate on the efficient management of production lines. To achieve this, we had to rethink the existing stopper distribution conveyor and find a solution to distribute two production lines simultaneously.

ACCS Packaging proposed an innovative hybrid solution, combining a mechanical conveyor with a double sense suction conveyor. This unique configuration ensured that the two production lines were supplied alternately to an impressive rate of 54,000 bottles per hour. In addition, through an automated system, the distribution flow can be directed to one or another line as required.

At the outlet of the mechanical conveyor, we integrated an suction conveyor with a capture hopper, allowing to suck caps and distribute to a hopper buffer located 40 metres away. The system is fully automated, with a control console allowing accurate management of the distribution of caps according to production needs.

With regard to the installation, we ensured that the traffic constraints in the corridors were respected, by carrying out a detailed rating survey and by proposing a solution in 3D representation to visualize the final layout.

The installation of this complete solution proceeded quickly, in just a little more than a week, with the intervention of two people. The commissioning took another four days to ensure that all possible configurations were taken into account.

The aesthetic and functional result of this tailor-made solution has been particularly appreciated by our customer, demonstrating our commitment to excellence in the design and implementation of innovative industrial solutions.